Success Story: Automotive Parts Manufacturer Replaces Industrial Code Reader to Enhance Efficiency and Stability with HRX Series

Industry Background

In the automotive manufacturing industry, precision, efficiency, and traceability are critical factors in ensuring product quality and production scalability. Automotive component manufacturers often rely on industrial-grade DataMatrix codes to track parts throughout the manufacturing process. These codes enable automated identification and quality control, which are essential in meeting the high standards required by the industry. However, challenges such as variable surface conditions of components, stringent accuracy requirements, and cost management often complicate code reading operations.

The Manufacturing Process and Importance of Code Reading

In the production line of automotive components, such as gear assemblies, marking and reading DataMatrix codes is a key step for ensuring process traceability. These codes, typically laser-printed on surfaces with varying reflectivity—from glossy metallic finishes to rough textures—must be accurately scanned to maintain uninterrupted production flow and ensure data integrity.

For many manufacturers, achieving a high recognition rate while minimizing operational costs is a top priority. The chosen code reader must deliver consistent performance under demanding industrial conditions while seamlessly integrating with existing automation systems.

Challenges Faced by the Manufacturer

One automotive component manufacturer was using the Keyxxce SR1k industrial code reader but faced challenges that prompted the search for an alternative solution:

1. Cost-Down Requirement: The company needed a more cost-effective solution to reduce overall operational expenses.

2. Replacement of Existing Hardware: Ensuring seamless replacement of the Keyxxce SR1k without disrupting production.

3. High Read Rate Requirements: Achieving a minimum recognition rate of 99.99% to meet quality assurance standards.

4. Variable Surface Conditions: Accurate reading of DataMatrix codes on both glossy and rough component surfaces.

HEROJE’s Solution

To address these challenges, the manufacturer implemented HEROJE’s HRX-S-F130-LT fixed-mount code reader. This model, part of the HRX series, offers a balance of advanced performance and cost-effectiveness. Key features include:

1. Cost-Effective Solution: The HRX series provides exceptional value without compromising quality, significantly reducing the overall cost of ownership.

2. High Recognition Rate: With its built-in AI decoding algorithms, the HRX-S-F130-LT achieves a DPM (Direct Part Mark) recognition rate of up to 99.99%.

3. Advanced Illumination: Equipped with a polarized light source and auto-tuning capabilities, it excels in handling surfaces with varying reflectivity, ensuring stable performance across different component types.

4. Wide Field of View: The broad viewing range accommodates components of different sizes and ensures precise code capture.

5. Seamless Integration: Compatible with common industrial automation communication protocols and equipped with Ethernet connectivity, the HRX series integrates easily into existing systems.

6. Ease of Installation and Use: The compact design and user-friendly setup simplify deployment and minimize downtime.

Implementation Results

After deploying the HRX-S-F130-LT code readers, the manufacturer achieved remarkable results:

1. Improved Read Rate: Consistently meeting the 99.99% recognition rate requirement, even on challenging surfaces.

2. Reduced Costs: The cost-efficient solution enabled significant savings compared to the previous system.

3. Enhanced Productivity: Stable performance minimized production line interruptions, boosting overall efficiency.

4. Seamless Transition: The replacement process was completed smoothly without disrupting ongoing operations.

Conclusion

HEROJE’s HRX-S-F130-LT has proven to be a reliable and cost-effective solution for addressing the challenges of automotive component manufacturing. Its advanced features and ease of integration make it an ideal choice for manufacturers seeking to optimize their operations without compromising on quality.

By leveraging HEROJE’s innovative technology, manufacturers can achieve superior performance, meet stringent industry requirements, and maintain a competitive edge in the market.